Part of the PPWR guide
Managed service · Substances of concern

PPWR and PFAS: proving the absence of substances of concern in your packaging.

The topic of PPWR and PFAS is often reduced to a chemistry question: which substances are present, and at what concentration? For a manufacturer, the real question lies elsewhere. Proving the absence of PFAS in packaging means obtaining an up-to-date composition declaration for every product reference and from every supplier, then keeping it current over time. It is a supplier data collection and traceability problem, not a laboratory problem.

This guide is intended for Quality, Regulatory, R&D and Purchasing teams in manufacturing and the food industry. It explains what the PPWR Regulation requires on substances of concern, which packaging is most exposed and, above all, how to structure supplier evidence - the most fragile part of a PFAS file.

In brief

  • The PPWR (Regulation (EU) 2025/40) regulates substances of concern in packaging, with specific limits for PFAS in packaging intended for food contact.
  • PFAS (per- and polyfluoroalkyl substances), nicknamed “forever chemicals”, can be found in grease-resistant coatings, barriers, inks, adhesives and surface treatments.
  • “PFAS-free” on a sales sheet does not constitute proof. You need a documented composition declaration linked to a product reference, a date and a version.
  • The most fragile evidence is not the first collection: it is its update after a change in formulation at the supplier.
  • PPWR-PFAS monitoring cuts across several frameworks (PPWR, food contact, REACH, national regulations): do not confuse them, but pool the data.
  • The topic is managed in a repository organised by product reference, with deadline alerts and a supplier portal - not in a shared spreadsheet.

PFAS and packaging: what exactly are we talking about?

PFAS refers to a very large family of per- and polyfluoroalkyl chemical substances, whose common feature is a particularly stable carbon-fluorine bond. This stability has earned them the nickname “forever chemicals”: they degrade very slowly in the environment and can accumulate in food chains. Forever chemicals in packaging therefore do not concern a single substance, but an entire family.

Why they have been used in packaging

Their properties - resistance to water, grease and heat - have made them useful in several packaging functions:

  • grease-resistant coatings on paper and board (trays, pizza boxes, fast-food bags, pastry packaging);
  • barriers in multilayer packaging;
  • surface treatments designed to repel water or fats;
  • printing inks and adhesives in certain structures;
  • internal coatings in some metal or composite packaging.

In other words, PFAS are not always in the main material: they can be found in a component - a treatment, an adhesive, an ink. This is precisely what makes the evidence hard to collect.

Key point

“Paper” or “board” packaging is neither exempt nor automatically concerned. Everything depends on the treatment applied and on the components. Packaging composition must therefore be documented component by component.

What the PPWR requires on substances of concern

The PPWR Regulation (Regulation (EU) 2025/40) addresses substances of concern from two complementary angles. Monitoring substances of concern in packaging is therefore not limited to a one-off ban: it combines a general principle and a targeted restriction.

A general reduction requirement

The regulation requires the presence of substances of concern in packaging to be minimised, taking into account their impact on health and the environment. It does not set out a fixed list of banned substances: it lays down a minimisation principle and refers to the relevant texts and implementing acts for the detail.

A specific restriction for PFAS in food contact

For food contact PFAS, the regulation sets limits applicable to packaging intended to come into contact with food. These limits are based on several measurements - an individual PFAS, the sum of several PFAS, and total fluorine - and come with a justification requirement when the fluorine content exceeds a certain level.

“From 12 August 2026, food-contact packaging shall not be placed on the market if it contains per- and polyfluorinated alkyl substances (PFAS) in a concentration equal to or above the following limit values […]: (a) 25 ppb for any PFAS as measured with targeted PFAS analysis […]; (b) 250 ppb for the sum of PFAS […]; and (c) 50 ppm for PFASs (including polymeric PFAS) […].”Regulation (EU) 2025/40, Article 5, paragraph 5 · EUR-Lex, official text

The precise thresholds, their units and their date of application must be checked in the official text and the implementing acts, according to the use category of your product. A robust file does not quote these values from memory: it relies on the version of the regulation in force.

What this means for you in practice

The PPWR does not ask you to do chemistry: it asks you to be able to demonstrate that the composition of your packaging complies with the applicable framework. This demonstration relies on data that you do not produce yourself.

To place this requirement within the overall framework, see the guide PPWR Regulation: complete guide to packaging compliance.

Key point

The PPWR sets a principle of reducing substances of concern and a specific restriction for PFAS in food contact. The difficulty is not the rule, but the documentary evidence that supports it, reference by reference.

Packaging intended for food contactApplicable since 12 August 2026
25 ppbFor any PFAS measured by targeted analysis (polymeric PFAS excluded).
250 ppbFor the sum of PFAS measured by targeted analysis.
50 ppmFor total PFAS, including polymeric PFAS.
Total fluorine > 50 mg/kg: proof of the PFAS / non-PFAS share to be provided on requestEvidence included in the technical documentation

Source: Regulation (EU) 2025/40, Article 5, paragraph 5. Check applicability to your use category.

Which packaging is most exposed?

Not all packaging carries the same risk. The table below helps you prioritise: it cross-references the type of packaging, the level of risk and the data to obtain first.

Packaging typeRisk levelData to obtain
Food packaging with a grease or water barrierHighComposition declaration + PFAS status of the treatment
Treated paper and board (grease-resistant, coating)HighNature of the treatment, absence of PFAS, supplier of the treatment product
Multilayer and composite packagingHighLayer-by-layer composition, adhesives, inks, barriers
Tableware, trays, sealed traysMedium to highFood contact status + composition declaration
Packaging in direct contact with foodHighCombined food contact and PFAS compliance
Secondary/tertiary packaging with no contact or treatmentLow to mediumMaterial composition, absence of fluorinated treatment

How to read this table

Two prioritisation logics overlap:

  1. Function. Packaging in direct contact with fatty or hot food concentrates the risk, because it combines food contact with a functional need for a barrier.
  2. Components. Seemingly simple packaging may include a treatment, an ink or an adhesive that changes the analysis. The data to obtain often sits at component level, not material level.

Starting with food packaging that has a barrier avoids spreading the effort across an entire portfolio.

Why “PFAS-free” is not enough as proof

A “PFAS-free” claim reassures; it proves nothing. Four flaws keep recurring in files.

The undocumented declaration

A commercial claim with no product reference, no method and no identification of the entity making it is not evidence that can be used in an audit.

The generic statement

A standard document saying “our packaging does not contain PFAS”, sent with no reference name or scope, says nothing about the packaging you actually place on the market.

No product reference

A declaration must be linked to a specific reference, a use and a date. Without this link, it cannot be relied on against a given requirement.

Outdated data after a change in formulation

This is the most critical point: a declaration that was valid last year may be wrong today if the supplier has changed its raw material or its treatment. The evidence becomes obsolete without anyone knowing.

Key point

PFAS evidence is only valuable if you know who issued it, for which reference, on what date and which version supersedes it. Without these four elements, “PFAS-free” remains a statement of intent.

The 6 data points to obtain from each packaging supplier

What you need to ask for is the same whatever the supplier. The table below links each data point to its proof format, to who holds it and to how often it is updated.

DataAccepted proof formatWho holds itUpdate frequency
Composition declaration (materials and components)Signed, dated declaration with product referencePackaging manufacturer / material supplierFor each new reference or change in specification
PFAS status of the product and its treatmentsDedicated declaration + reference to the applicable frameworkMaterial supplier / manufacturerFor each change in formulation
Fluorine / PFAS analysis reportsDated laboratory report (sample + method)Laboratory / supplierDepending on risk, at a set interval or on request
Food contact complianceDeclaration of compliance (material concerned)Packaging manufacturer / supplierFor each change affecting migration
Identification of components (inks, adhesives, varnishes)Technical data sheet per componentComponent supplierFor each change of component
Contact details and version of the sourceStated on each document (issuer, date, version)AllAt each issue

Two principles to keep in mind

  • Data flows down the chain. The packaging manufacturer does not always know the composition of the treatment bought from its own supplier. Your request must be able to go back up one link.
  • Evidence is dated. Data without a date or version cannot go into a file that can be relied on. Version tracking is part of the data.

To frame the collection of the evidence supporting the PPWR declaration of conformity, supplier regulatory document management sets out the rules.

Key point

Six data points are enough to structure a PFAS file: composition, PFAS status, analyses, food contact compliance, components and source traceability. What differs from one supplier to another is the ability to provide them in a usable format.

How to detect a change in formulation at a supplier

This is the blind spot of most PFAS files: a supplier changes a raw material, a treatment or an additive without telling you. The declaration you hold remains filed, dated, apparently valid - and yet wrong. The evidence becomes obsolete without any warning.

Signals to watch for

  • A new version of a technical data sheet whose product reference does not change.
  • A change of upstream supplier not reflected in your documents.
  • An unusual price variation on a component (often a sign of material substitution).
  • A change of production site for the same reference.
  • No response to a request for an annual update.

Three mechanisms to close the blind spot

  1. A contractual notification clause. Require the supplier to declare any change in composition before delivery, for the reference concerned.
  2. Scheduled updates. Set an update frequency (often annual) and send automatic reminders before expiry.
  3. A version alert. Compare the new declaration with the previous one and detect any difference in composition, however minor.

Without these mechanisms, you only discover the change during an inspection, a customer complaint or a quality incident - too late.

Key point

The PFAS risk is not only failing to know that a substance is present: it is believing a piece of evidence is valid when it no longer is. Tracking versions and deadlines is as important as the first collection.

PPWR, PFAS and food contact: do not confuse the frameworks

The PFAS topic cuts across several regulations. They do not replace one another: they overlap on the same packaging. Confusing them leads to producing the wrong evidence for the wrong authority.

FrameworkSubjectAuthority / referenceExpected evidence
PPWRPackaging and packaging waste: substances of concern, PFAS in food contactRegulation (EU) 2025/40Declaration of conformity, composition, PFAS status
Food contactSafety of materials in contact with foodRegulation (EC) 1935/2004 and specific measures (e.g. 10/2011 for plastics)Declaration of compliance, migration documentation
REACHChemical substances: manufacture, placing on the market, useRegulation (EC) 1907/2006, ECHA restrictionsSafety data sheets, compliance with restrictions
National regulationsMeasures specific to a Member State (e.g. French law on PFAS)National lawDepending on the national text concerned

Key takeaways from this table

  • The PPWR does not replace food contact regulations. Packaging can comply with food contact rules and fail to meet the PPWR PFAS requirements, or vice versa.
  • REACH and the PPWR do not address the topic at the same level. REACH regulates the chemical substance; the PPWR regulates the packaging placed on the market.
  • National regulations still apply. In France, the law of 27 February 2025 targets certain products in particular; for food packaging, it is the European framework that organises the PFAS restriction. Always check how they fit together for your product.

The thresholds, scope and deadlines of each framework must be checked in the official texts, according to your use category. No file should rely on a value quoted from memory.

Key point

Four frameworks, four possible types of evidence. Rather than multiplying collections, pool the data: a well-collected composition declaration can feed several requirements at once.

How to structure the monitoring of substances of concern in your organisation

A one-off PFAS file can be managed by hand. A portfolio of references, across several suppliers and several versions, cannot. Four building blocks make the difference.

A repository organised by product reference

Link each product reference to its supplier, its components, its documents and their deadlines. The goal: find the PFAS status of a given packaging item in a few minutes - without digging through a folder tree.

Evidence expiry alerts

Evidence has a date. Tracking deadlines and sending reminders before expiry avoids basing a decision on obsolete data - the blind spot described above.

A supplier portal

A supplier portal offers a single channel to request, receive and update declarations. It replaces the succession of emails and creates a record of who provided what, when, and for which reference.

The limits of the shared spreadsheet

A spreadsheet does not natively handle:

  • the version of a document and its history;
  • update deadlines and reminders;
  • the link between a packaging item, a component, a supplier and a finished product;
  • traceability of who declared what, and when;
  • extraction of data contained in heterogeneous PDFs.

A spreadsheet can get a collection started. It cannot carry the PFAS compliance of a packaging portfolio over several update cycles.

The role of a centralisation platform

A platform centralising supplier and product data makes it possible to collect data through a single channel, structure it by reference, track update deadlines and process documents with AI to extract critical information.

With Tracklab

Tracklab follows this approach. It is neither an ERP, nor a production or inventory management tool, nor a regulatory watch tool.

The broader foundation - composition and supplier data for the packaging sector - serves the PPWR, EPR and, for wood and paper packaging, the EUDR.

Key point

PFAS compliance is an exercise in documentary traceability. The collection channel, deadline alerts and the link to the product reference matter more than the regulatory threshold itself.

Checklist: 10 points to secure a PFAS packaging file

  • To check
  • 1. Map food contact packaging and its components.
  • 2. Identify, for each reference, the supplier that holds the composition data.
  • 3. Require a signed, dated composition declaration linked to the reference.
  • 4. Obtain the PFAS status of the product and its treatments (inks, adhesives, varnishes, barriers).
  • 5. Gather dated fluorine/PFAS analysis reports, with method and sample.
  • 6. Check food contact compliance, separately from the PFAS aspect.
  • 7. Define an update frequency and communicate it to suppliers.
  • 8. Include a clause requiring notification of any change in formulation.
  • 9. Set up expiry alerts on each piece of evidence.
  • 10. Test traceability: for a given reference, find its composition and PFAS status in a few minutes.

Decisions to make and next steps

PFAS compliance does not depend on reading the text, but on three decisions:

  1. Prioritise by risk. Start with food contact packaging that has a barrier, then extend to multilayer and treated packaging.
  2. Standardise collection. One standard request per data point, an accepted format, a known frequency, a traced source - for each product reference.
  3. Choose a single repository. Decide where composition declarations, versions and deadlines live, and acknowledge that a spreadsheet cannot carry that responsibility over time.

The concrete next step: pick a packaging reference at random and check whether you can find, in a few minutes, its composition, its PFAS status and the date of the latest supplier declaration. If the answer is no, that is the first project to open - before the PPWR deadlines make it mandatory.

Free resources

Collect your supplier PFAS evidence.

PFAS thresholds, total fluorine tests, statements: the collection kit contains the questionnaire and evidence matrix to obtain these from your suppliers.

Checklist · 3-page PDF

PPWR checklist and timeline 2026-2040

All the deadlines of Regulation (EU) 2025/40 on a single timeline, and the checklist of actions to start now, article by article.

  • Timeline of deadlines 2026 → 2040
  • Checklist by main workstream
  • References to the articles of the regulation
FAQ

PFAS and packaging: your questions.

Are PFAS banned in packaging?

Not in general. The PPWR provides for a specific restriction on packaging intended for food contact, with limits and a justification requirement. Other frameworks, such as REACH restrictions or national texts, may apply depending on the substance and the use. The exact scope must be checked in the texts in force, according to your product.

Who must provide proof of the absence of PFAS?

In practice, the evidence goes back up the chain: the material supplier, the packaging manufacturer and, where applicable, the component supplier. The company placing products on the market must be able to produce this evidence for the packaging it places on the market, including for components it does not buy directly.

Is a “PFAS-free” supplier certificate enough?

No, not on its own. A generic certificate or statement can only be used if it identifies the product reference, the scope, the date, the version and the method. A commercial claim without these elements does not constitute evidence that can be relied on.

What should you do if a supplier refuses to declare its composition?

Three levers: write the declaration obligation into the contract, make listing conditional on the data being provided, and document the refusal. A supplier that cannot declare its composition transfers the risk to your file - it is a selection criterion, not just an administrative irritant.

Does the topic concern imported packaging?

Yes. As soon as a packaged product is placed on the EU market, the requirements apply, whatever the origin of the packaging (see our PPWR FAQ). The importer bears a responsibility comparable to that of the company placing products on the market, which means collecting data from suppliers that are sometimes outside the EU.

Is paper and board packaging more concerned?

It is among the most exposed, not because paper intrinsically contains PFAS, but because certain grease-resistant or moisture-resistant treatments have historically contained them. The answer therefore depends on the treatment applied, to be documented component by component.

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